Overview
Precision Industries, a leading semiconductor component manufacturer, needed to dramatically improve its quality inspection process to meet increasingly stringent industry standards.
Challenges
- Manual Inspection: Human inspectors could only achieve 94% defect detection accuracy
- Speed Limitations: Manual inspection created production bottlenecks
- Consistency: Quality varied between shifts and individual inspectors
Solution
We designed and deployed an edge-based computer vision system using custom-trained models that analyze components in real-time on the production line.
Results
- 99.7% accuracy in defect detection, up from 94%
- 5x faster inspection throughput
- Zero false negatives on critical defect categories
- ROI achieved within 4 months of deployment